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Motor stator test system manufacturers

Motor stator factory test is very important, every motor manufacturer will carry out stator factory test, but how to choose the motor stator test system manufacturers are the motor enterprise purchasers. To help purchasers work smoothly, here from five angles to provide some suggestions for choosing motor stator test system manufacturers, you can use as a reference. Ⅰ. The motor stator test system manufacturers' market research Market research can be subdivided into motor industry exhibitions, the use of existing equipment of various motor stator manufacturers, and motor stator test companies' official websites. 1、 motor industry exhibitions. In the motor professional exhibition, you can see the motor stator test system manufacturers display products, and you can watch the actual test process and results at the scene, to understand whether the exhibits have the required motor test items and functions, the scene shows more intuitive and clear, but also on-site direct communication with the technical staff to customize the motor stator test program and quotes.     2、Peer use test equipment survey. The motor stator test industry has become more mature, Manufacturers almost all have purchased motor test-related equipment, and you can learn from the same industry companies related to motor stator test manufacturers and equipment information, do not jump to conclusions, you need to compare the two sides of the motor stator type and test items are the same or similar, motor stator test system to meet the needs of their stator testing, after actual Only after the actual performance comparison can confirm the suitability of the test system. 3, motor stator test system manufacturers' official website. Check the official website is more convenient than the above two, no need to travel, in the company can be operated. In this era of Internet prevalence, the manufacturer's official website is a measure of whether the enterprise to keep up with the signs of the times is also an important way to show the manufacturer's own strength and own products. General test system manufacturers will have their own test system listed on the official website, easy for visitors to access, or you can contact online customer service, on the official website to communicate directly on the phone. Ⅱ. The motor stator test system manufacturers bring the benefits of analysis There is a saying that everyone should have heard: "Cheap is not good, good is not cheap". Motor stator test systems can not only affect the motor test cost, but the most important thing is to determine the quality of the motor stator factory. Different manufacturers of motor test system prices can reach thousands or even tens of thousands of yuan difference but do not give up directly because of the price gap between the test systems. Equipment costs of the initial investment are indeed a lot, but the motor test system is not a fast-selling product, an excellent quality motor test system for ten years is not an exception. Procurement of motor stator test system in addition to the simple price comparison, the test system itself, the material, electrical component quality brand, and purchase of the system after the subsequent use of training, after-sales service, technical support, software updates, process improvements should be included in the comprehensive comparison of the conclusions reached. Of course, for some limited-budget motor manufacturers, to meet the basic needs of motor stator testing, the purchase of simple functionality and lower price of the motor test system is also very reasonable, the motor stator test system is a customized product to meet customer demand and timely after-sales is the basic ability of the motor test manufacturers should have.     AIP focuses on global motor testing, all kinds of motor stator test programs free of charge, headquartered in Qingdao, Shandong, welcome to visit the factory!

2024

03/29

Cast Aluminum Rotor Inspection Manufacturers

With the continuous innovation and development of science and technology, the user's requirements for the performance of the motor gradually improve, and the motor factory test is also more and more refined and rigorous. Now the motor companies abandoned the overall complexity of the previous test and chose to test the motor in stages, the motor stator, motor rotor, and motor machine were tested, each stage of the strict control. Cast aluminum rotor is a kind of motor rotor, its factory inspection is very important. So how to choose the cast aluminum rotor inspection manufacturer is what will be shared this time.     The following cast aluminum rotor testing manufacturers from the "hard power" and "soft power" as a reference to select the testing equipment manufacturers. Ⅰ. cast aluminum rotor testing manufacturers of "hard power" Cast aluminum rotor testing manufacturers of "hard power" mainly contain manufacturers of the production environment, manufacturers of technical after-sales strength, and product sales range. 1, cast aluminum rotor testing manufacturers' production environment Cast aluminum rotor inspection manufacturers should adopt the "6S" management mode, cast aluminum rotor inspection system production site personnel, machines, materials, methods, safety, and other effective management, to improve the overall quality of work. AIP applies the "6S" management mode to refine the management of the overall company environment, the company structure is refined into a technology center, marketing center, and supply chain center of the three modules, ten production modules, the implementation of digital management, all digital systems, in-depth application of the ERP system, covering sales CRM system, R & D PDM system, production MES system, warehouse WMS system. ERP system, covering sales CRM system, R & D PDM system, production MES system, warehouse WMS system, clear functions, and high efficiency. 4000 square meters of office production area, north-south ventilation to achieve dozens of sets of cast aluminum rotor inspection system at the same time production debugging to ensure that the production cycle of the inspection system.     2, cast aluminum rotor testing manufacturers' technical after-sales strength The quality of cast aluminum rotor inspection systems depends overwhelmingly on the technical strength of the company itself. AIP Technology Center has a separate microcontroller department, software department, electrical department, mechanical department, process department, standardization section, and other types of technical departments, whether it is in the cast aluminum rotor detection system before the production of technical review, assembly and commissioning period of technical support or after-sales links of the remote assistance, the division of labor of each department is clear, and hand in hand on the cast aluminum rotor detection system to provide strong technical support for the quality of the high quality of the technical support. Cast aluminum rotor inspection system adopts international advanced detection technology, the use of special sensors, according to the traditional theory to support the use of digital signal processing methods to automatically detect the quality of cast aluminum rotor guide bar judgment. Applicable to cast aluminum, cast copper, and other types of squirrel cage rotor, the rotor guide bar broken bars, thin bars, pores, bubbles, air gaps, leakage, eccentricity, offset, and so on to detect, conventional 5s to get the test results, efficient and fast.     3、Cast aluminum rotor testing manufacturers' product sales range AIP focuses on global motor testing and has deep cooperation with more than 3,000 motor enterprises at home and abroad. In addition to the headquarters in Shandong, it has offices in Changzhou, Hangzhou, Shenzhen and other 8 places in China, global distributors, 6 continents after-sales service points, and close to the motor enterprises to provide timely and powerful technical after-sales service support.     Ⅱ. cast aluminum rotor testing manufacturers of "soft power" Generally speaking, the soft power of cast aluminum rotor testing manufacturers mainly includes the manufacturer's corporate culture, enterprise development planning, and other aspects. AIP always adheres to the customer-oriented, motor test solutions as the center, decades continue to provide global customers with motor test solutions in various industries, including cast aluminum rotor test, the entire motor test, motor stator test, armature rotor test, permanent magnet rotor test, FCT test, and other motor factory test solutions, which are widely used in automotive motors, household motors, pump motors, power tool motors, industrial motors, servo motors, military motors, and other industries, widely praised by users.     Overall. AIP as a professional, scientific, modular elite team, adheres to the "customer-centric" service concept and strives to provide users with a high-quality cast aluminum rotor inspection system and perfect after-sales service, urgent customer needs, research customer needs, and the majority of partners to work together for a win-win future!    

2024

03/19

AIP's Women's Day

To celebrate the arrival of the 114th International Women's Day and to let every female employee of AIP receive good wishes in this exclusive festival, AIP carried out a micro-landscaping DIY art and crafts salon activity on March 8, in which more than 50 female employees from various departments gathered together to enter into the wonderful world of micro-landscaping and create their small world with their hands. They came together to enter the marvelous world of micro-landscapes and crafted their small world with their hands.     At the activity site, cozy milk tea, sweet cakes, fresh fruits, and various snacks added a unique festive atmosphere to this special day. With the official opening of the micro-landscape DIY activity, everyone picked their favorite green plants, filling soil, color matching, planting, paving ...... each procedure tested everyone's care and patience. The atmosphere of the scene was warm, everyone exchanged ideas with each other and shared planting skills. With the gradual completion of a pot of exquisite small potted plants, the scene also added a few spring colors.     Although succulents do not have the delicate fragrance of flowers, they epitomize the spirit of struggle of AIP's female workers with their tenacity and quiet perseverance. On the road of AIP's development, female workers, with the attitude of women, have silently plowed and continued to struggle, fully demonstrating their unique value and strength, and becoming a powerful driving force to promote the company's continuous progress.     AIP has always been adhering to the core values of being "Struggle-oriented", and this activity is also a concrete demonstration of this concept in the construction of corporate culture. It also strengthens the emotional connection between employees, deepens the team cohesion, and further enhances the sense of belonging and centripetal force of employees.     In the future, AIP will continue to pay attention to the growth and development of female employees and provide them with a broad stage and unlimited space for development. At the same time, AIP will continue to strengthen the construction of corporate culture and create a more harmonious and positive working atmosphere, so that every employee can feel the warmth and strength in the big family of AIP.     AIP focuses on global motor testing, and customized motor testing solutions to meet all kinds of motor testing needs!

2024

03/14

Batch Delivery of PD Partial Discharge Test Equipment

Recently, several PD partial discharge test equipment independently developed and designed by AIP was successfully delivered to a new energy vehicle manufacturing base. At present, this technical achievement is the first of its kind in China, which fills the technical gap of partial discharge tests for new energy vehicle motors in China.     Why new energy vehicle motor PD test? At present, there are two major difficulties in the routine testing of new energy vehicle motors. (a) Only when the test voltage is high enough to cause a high energy discharge, to identify the fault, and this method is also limited to the motor parts easily damaged case (b) If the motor winding is of good quality, the conventional test program will not be able to identify faults when the windings are in contact with the shell, or when the windings are in contact with each other. What are the highlights of AIP PD test technology? The highlight of AIP PD technology is that it realizes the function of double PD (Pulse PDS + Sinusoidal PDH) in one machine, which can accurately identify the defects that cannot be identified by the conventional test items, such as the contact of the winding with the iron core, the abnormal wiring of the winding, and the contact between the hairpin and each other.   Test Objects   For example, when the intact enameled wire is in contact with the fixed one, assembling into the whole machine for a long time will cause the insulation performance to decline, triggering the leakage of electricity, which can not be detected by the conventional withstand voltage test. However, EP PD partial discharge test technology, regardless of whether the enameled wire is damaged or not, the enameled wire touches the silicon copper sheet, insulation paper damage, and other defects, can be effectively detected, and does not damage the motor to improve the quality and stability of the motor products.   In addition, the AIP PD partial discharge test system can be wired once to complete the PD + constant sub all the test items have the advantages of fast test speed, high precision, ease of operation, and so on. At the same time, the system also adopts an industrial computer for centralized data control, and can also independently analyze, judge, and store all test data, which ensures the quality of the products leaving the factory, and at the same time, can trace the information of the products at a later stage.   Assured products, assured service In the PD partial discharge test project, AIP closely deployed the division of labor, and each department coordinated resources to work closely together to ensure that 100% of the project was delivered on schedule. Next, with the continuous application of batch equipment, AIP will bring more professional and suitable services to local customers according to local conditions, continue to create value for customers, and make unremitting efforts to realize the vision of "casting the world's brand AIP, and leading the industry's intelligent change"!

2024

01/04

What are the items of motor performance test

Motors are widely used in transportation and automobile, military industry, industrial production, and other fields. The motor performance test is an important link to ensure the normal operation and safe use of motors. Motor performance test contains a variety of test items and indicators, here is a brief introduction to the motor performance test system in the common test items. Motor performance test items are load performance, cogging torque, friction torque, separation torque, torque fluctuation, drag torque, performance test, torque constant, reverse electromotive force, short-circuit current, resistance, and inductance. 1, load performance: motor load performance is at rated voltage and rated frequency, the motor performance test system applies a rated load to the motor to test the motor's output power, efficiency, and temperature rise. Load performance testing helps verify that the motor meets the manufacturer's performance specifications and ensures that it operates properly under rated operating conditions.     2, breakaway torque: motor breakaway torque is a degree of torque that is used to maintain the motor axis or the position of rotating parts after the motor stops being powered. Motor breakaway torque usually depends on the design of the motor, mechanical structure, friction, magnetism, bearings, and other factors, for motor performance and efficiency have an important impact.     3, torque fluctuations: motor torque fluctuations refer to the instability of the motor torque output during operation, usually expressed in periodic or random torque changes. Torque fluctuation will hurt the motor's mechanical system, such as vibration, noise, and unstable operation. Therefore it is important to reduce motor torque fluctuations, especially in areas requiring high accuracy and smooth operation, such as precision machinery, automated production lines, and medical equipment, motor manufacturers usually take measures to reduce torque fluctuations to improve the performance and reliability of the motor system.     4, drag torque: motor drag torque is when the motor stops the power supply, due to mechanical construction or magnetic force, resulting in the motor's rotor continuing to rotate without external force. Drag torque may have an impact on applications that require precise control of the motor's stop or reverse rotation, so in some cases, additional measures may need to be taken to offset or reduce the drag torque to ensure that the system is accurate and controllable. 5, performance testing: motor performance testing is the process of evaluating the motor's performance and performance characteristics under various operating conditions through a motor performance test system. Motor performance testing usually includes testing the motor's current, voltage, speed, torque, efficiency, temperature rise, noise, and vibration, to ensure the reliability and safety of the motor. 6, torque constant: The motor torque constant indicates the relationship between the torque output of the motor and the current of the motor. Usually the letter "Kt" indicates that the torque constant reflects, in the rated current conditions, the motor can produce the size of the torque. 7, reverse electromotive force: motor reverse electromotive force refers to the electric potential generated during the operation of the motor, usually associated with the motor's operating conditions and speed. The size of the reverse electromotive force is proportional to the speed of the motor and is used in motor performance tests to evaluate the performance and efficiency of the motor, as well as to control the speed and position of the motor. Through the measurement of the reverse electromotive force, you can better understand the operation of the motor, and control and regulate accordingly. 8, short-circuit current: motor short-circuit current is the phenomenon of short-circuiting two windings or different points of the windings by connecting them, thus generating a high current inside the motor. This test is often used to assess the resistance of the windings and the short-circuit capability of the motor. By measuring the short-circuit current, the resistance value inside the motor and the performance of the motor in a short-circuit situation can be determined and can be used to detect whether the motor winding fails. 9, resistance: motor resistance refers to the resistance of the motor winding, that is, the electrical resistance encountered when the current is transmitted within the motor winding. By measuring the resistance value of the motor, you can assess the state of the motor winding, detect whether the winding is faulty or damaged, as well as to ensure that the electrical characteristics of the motor are in normal operation to the design requirements. 10, inductance: motor inductance refers to the inductance of the motor winding, which is the ability of the conductors in the winding to respond to changes in current. Inductance reflects the relationship between the magnetic field induced when current passes through the motor winding and the rate of change of current. Higher inductance values indicate a slower response of the windings to changes in current, while lower inductance values indicate a faster response. The above motor performance test items are for the basic test items, due to the different motor models and application environments, the actual motor test items will be customized according to the actual situation, more in line with the actual application, high efficiency, and price. AIP focuses on global motor testing and provides one-stop motor testing solutions. For motor testing equipment-related questions, please contact AIP via Tel/Whatsapp: +86-13969776659, E-mail: international@aipuo.com, we will be glad to help you!

2023

12/26

Cast Aluminum Rotor Broken Bar Test

Electric motor is an indispensable power equipment in modern industrial production, and its performance directly affects production efficiency and product quality. As the core component of electric motor, the broken bar test of cast aluminum rotor is a key step to evaluate and optimize the performance of electric motor. This paper will introduce the principle, method and importance of cast aluminum rotor broken bar test in detail, in order to help readers better understand the motor performance and optimization direction.     I. Principle of cast aluminum rotor broken bar test Cast aluminum rotor broken bar test is mainly through the simulation of the motor in the actual operation of the working conditions, the cast aluminum rotor stress loading, observation of its broken bar. Through the broken bar test, the strength, stiffness and other key performance parameters of the cast aluminum rotor can be understood, and then evaluate the performance of the motor. Ⅱ. Cast aluminum rotor broken bar test method Experimental preparation: Select a suitable sample of cast aluminum rotor to ensure that its size, material and other parameters are consistent with the actual application of the motor. At the same time, prepare the equipment needed for the experiment, such as stress loading device, data acquisition system, etc.. Stress loading: Install the cast aluminum rotor on the stress loading device, and adjust the parameters of the device to subject the cast aluminum rotor to a preset stress. The stress loading process should be kept stable to avoid additional damage to the cast aluminum rotor. Data Acquisition: During the stress loading process, the strain and temperature of the cast aluminum rotor are monitored in real time, and the data are recorded. At the same time, the whole experimental process is monitored to ensure the accuracy and reliability of the data. Result analysis: According to the experimental data, analyze the broken bars of the cast aluminum rotor, including the time of broken bars, the location of broken bars, the morphology of broken bars and so on. By comparing the data of different samples, we can evaluate the performance of cast aluminum rotors and find out the direction of optimization. Ⅲ. the importance of cast aluminum rotor broken bar test Evaluation of motor performance: Through the cast aluminum rotor broken bar test, we can understand the performance of the motor under extreme working conditions, and provide a basis for subsequent performance optimization. Preventing failure: Through the broken bar test, potential weak links of the cast aluminum rotor can be found, and timely measures can be taken to improve and reduce the probability of failure. Improve production efficiency: The optimized motor is more stable and reliable during operation, which helps to improve production efficiency and quality. Reduce maintenance costs: through preventive maintenance and optimized design, the service life of the motor can be extended and maintenance costs can be reduced. IV. Summary The cast aluminum rotor broken bar test is a key step in evaluating and optimizing motor performance. Through scientific and reasonable broken bar test method, the key performance parameters of cast aluminum rotor can be obtained, which provides the basis for motor performance optimization. At the same time, through the analysis of experimental data, potential problems can be found and timely measures can be taken to improve to ensure the stability and reliability of the motor in actual operation. Therefore, it is of great significance to strengthen the research and application of cast aluminum rotor broken bar test to improve the performance of the motor and reduce the maintenance cost.   For more details about AIP single station rotor testing machine for aluminum casting rotor broken bar, please contact AIP via Tel/Whatsapp: +86-13969776659, E-mail: international@aipuo.com, we will be glad to help you!

2023

12/22

Water pump motor rotor test

I. Definition of water pump motor rotor The water pump motor rotor refers to the rotating part of the motor, which is mainly composed of iron core, windings, bearings and so on. The quality of the water pump motor rotor directly affects the performance and service life of the motor, so it is crucial to conduct accurate testing. Ⅱ. The importance of water pump motor testing The performance and service life of the water pump motor is affected by various factors, such as the design of the motor, manufacturing process, material quality, and use of the environment. Therefore, a comprehensive test of the water pump motor is the key to ensure its performance and service life. Through testing, the performance indicators of the motor can be detected, such as efficiency, power factor, temperature rise, etc., to determine the advantages and disadvantages of the motor. At the same time, the test can also detect and solve potential problems in time to avoid losses caused by failures. Ⅲ. AIP company rotor testing machine for pump electric motor advantages AIP is a professional motor test equipment manufacturer, its pump motor rotor tester has the following advantages: High-precision measurement: advanced measurement technology is adopted to ensure the accuracy and reliability of the measurement results. The high degree of automation: the test process is automated, reducing manual operation and improving test efficiency. Multi-functional testing: it can test many kinds of properties of the water pump motor rotor, such as resistance, insulation resistance, vibration, etc. Easy to operate: easy and convenient operation, users only need to follow the instructions to complete the test. High reliability: high-quality materials and manufacturing processes are used to ensure the reliability and stability of the equipment.   Ⅳ. the summary The water pump motor rotor test is the key link to ensure its performance and service life.AIP's water pump motor rotor tester has the advantages of high precision measurement, high automation, multi-function test, easy operation, and high reliability, which is an excellent product in the field of motor test. By using this tester, you can more accurately assess the performance of water pump motors to ensure that they meet the requirements of use and improve production efficiency. For more information about AIP motor tester please get in touch with us via Tel/Whatsapp: +86-13969776659, E-mail: international@aipuo.com.

2023

12/16

What is Electric Motor Stator Testing Equipment?

Electric Motor Stator Testing Equipment is a professional test equipment for testing and evaluating the performance of a motor stator. Ensuring the quality and performance of the stator is crucial in the manufacturing process of electric motors, therefore, motor stator test equipment is widely used in production lines and quality testing laboratories.     The main functions of motor stator test equipment usually include: Electrical performance testing: The test equipment will conduct comprehensive testing of the electrical performance of the motor, including resistance, insulation resistance, electrical insulation strength, etc. This data can be used to assess the efficiency and safety of the motor. Mechanical performance testing: This type of equipment will test the mechanical performance of the motor stator, such as vibration, torque, speed, etc.. These data can be used to evaluate the stability and durability of the motor. Thermal Performance Testing: Motors generate heat during operation, and motor stator test equipment usually simulates the heat generated during motor operation to test thermal performance, such as thermal resistance, thermal time constant, etc. Durability test: This type of test is mainly to evaluate the service life of the motor stator. By simulating the working condition of the motor, the motor is run for a long time to detect its durability. Environmental Adaptability Test: Motor stator test equipment can also simulate different environmental conditions, such as temperature, humidity, pressure, etc., to detect the adaptability of the motor stator in different environments. The presence of motor stator test equipment is essential to ensure the quality and performance of motors. By using such equipment, manufacturers can identify and resolve potential problems early on, thus avoiding bigger problems during subsequent production or use. At the same time, this equipment also helps to improve production efficiency and reduce scrap rates, which is important for quality control and production management. For more information about electric motor stator testing equipment please contact AIP via Tel/Whatsapp: +86-13969776659, E-mail: international@aipuo.com.

2023

12/08

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